Control system scenario

Use Cases

Select the control system scenario based on the process, equipment interface, testing requirements and production organization method. The actual scope needs to be confirmed on site.

Single station process control

Loading & Unloading, processing, and testing are performed according to established work steps, and manual takeover and abnormal conditions are recorded.

Multi-station coordinated scheduling

Multiple workstations work in parallel, assign tasks according to configuration rules and record equipment beats.

Exception interlock management

Abnormality triggers alarm, rollback or manual takeover. The actual recovery time is subject to on-site records.

Quality traceability scenario

Processing and inspection results are archived by single piece, and query by work order, workpiece and equipment is supported.

Beat analysis scenario

Identify long-consuming work steps through beat records to provide data for process adjustment.

Existing production line upgrade

Add process control while retaining the original machine tools. The specific scope of modification needs to be evaluated on site.

Control Objectives by Scenario

  • Clear process: Each step has clear start and end conditions
  • Visible status: centralized display of tasks, machine tools, and alarm status
  • Controlled action: Interlocking rules constrain the execution sequence
  • Exceptions can be checked: Save the alarm processing path and results

Implementation suggestions

  • First select a work station to confirm the interface, process and safety conditions
  • Configure interlocking rules first, and then jointly adjust quality records and rhythm analysis
  • Evaluate the suitability of similar processes and machines after the pilot is completed
  • Complete training by position and check team execution records