Equipment status and production data
Identifies startup, operation, debugging, alarm, shutdown and other statuses, and associates program number, output, spindle and feed data.
Machining Workshop Digital Management System
Machining Workshop Digital Management System
Provide equipment networking, production execution, program management, operation and maintenance, and job collaboration functions for machine workshops, and determine the construction scope based on the equipment list and on-site processes.
Equipment Networking and Status ModelingMDC / OEE Production AnalysisDNC Program Version ControlWeb + APP Collaborative Execution
System function scope
Unified management of equipment, tasks and exception records
The system records equipment status, production tasks, program versions, personnel hours and exception handling results, and provides query and statistics based on equipment, work stations, shifts and products.
Exception assignment and handling records
Assign alarms, lights, repairs, maintenance and quality exceptions to responsible positions, and record response, processing, confirmation and closure.
Downtime, tact and OEE analysis
Statistics of downtime, tact, working hours and OEE by equipment, work station, shift, product and time period to locate the source of losses.
From the Shop Floor to Management
Equipment data and on-site management
The system puts equipment, personnel and management actions in the same set of records, making it easy to query, assign and check.
On-site data
Unified collection of equipment status and output
Access CNC, robots, PLC and testing equipment, collect operation, alarms, output, programs and key parameters, and query by equipment, workstation and shift.
- Equipment identity and status mapping
- Linking machining processes, alarm causes, and output
Position collaboration
View progress and exceptions by role
Assign equipment abnormalities, production progress, working hours deviation and efficiency indicators to corresponding positions. Managers view trends, team leaders arrange tasks, and equipment operators handle exceptions.
- Dashboards, Web, and Mobile displayed by role
- Trace exceptions from response, handling, confirmation to results
Scope and Delivery
Implementation objects and delivery results
The project is based on the equipment list and on-site interface conditions. Each stage clearly identifies the equipment, fields, functions and acceptance results.
Implementation Targets
Mainly CNC equipment in the equipment list, combined with on-site network, NC system model, and interface conditions to determine networking method; if necessary, add spindle current collection, DI signals, or edge collection modules.
Network to Machine · Equipment Identity · Station Relations
Collected Fields
Collect five types of statuses: power on, power off, running, debugging, and alarm, as well as the number of processed parts, fault codes with start and end times, current program number, spindle speed and spindle-speed override, and feed rate.
Field mapping · Status determination · Data verification
Delivery results
Create device status overview, slice analysis, alarm records, production statistics, DNC program review and deployment, maintenance reminders, exception handling, and Web/APP access.
Page launch · Permission configuration · On-site acceptance
On-site network topology
CNC 01Machine Station Screen
CNC 02Machine Station Screen
CNC 03Machine Station Screen
CNC 04Machine Station Screen
System business loop
Device status and efficiency analysis
Draw device slices based on five statuses: power on, running, debugging, alarm, and power off; click on abnormal periods to view duration, work mode, and alarm records.
- Filter processed parts by device, station, or time
- Calculate utilization rate, downtime reasons, and OEE
Program review and deployment to specified devices
Associate programs with product names, drawing numbers, and devices; programs that are not reviewed can't be issued; once approved, they can be uploaded remotely to specified devices from the Web.
- Program number, file name, creator, reviewer, and review time
- Device program upload, preview, archiving, and version tracking
Automatic cutting time runs alongside manual Production Reporting
The system collects effective cutting time and summarizes it by team and individual; processes that can't be automatically collected keep manual reporting options for production progress and time-based wage verification.
- Shift, personnel, equipment, and actual working hours are linked
- Output, cycle deviations, and progress can be reviewed
Maintenance tasks triggered by running time
Use running, debugging, and manual time as timing criteria, and generate maintenance alerts after reaching the cycle; the tool cabinet covers issuance, approval, lifespan, inventory, and recycling.
- Maintenance confirmation, alarm clearing, and historical records
- Inventory management for main cabinet, secondary cabinet, and recycling cabinet
Exception calls and responsible role handling
On-site, device, material, production, personnel, or quality issues are reported through status boxes. The system pushes notifications to responsible positions according to rules, and processing is done via the APP.
- Exception types, notification positions, and escalation rules configuration
- Order receipt, processing, confirmation, and statistical reports
Establish maintainable equipment master data
Maintain factories, workshops, work stations, equipment types, personnel and shifts; equipment ledgers can be imported, and the system generates independent QR codes for equipment for on-site positioning.
- Equipment location, number, type, and responsible personnel
- Display on TV screens, floating screens, web, and mobile
Management Outcomes
Unified Equipment and Production Information Query
The actual results are verified based on the equipment list, statistical period and on-site baseline; the system configures the data model, permissions and processes according to the project, and provides query, statistics and recording functions.
Visible
Equipment status and production progress are displayed in a unified way
Controllable
Programs, maintenance, tools, and exceptions follow rules
Traceable
Processes, responsibilities, handling, and results are traceable
Extensible
Models, permissions and processes can be expanded according to projects